Magnetic couplings are considered superior to traditional mechanical couplings in several ways.
The lack of contact with moving parts: -Reduces friction -Produces less heat -Makes maximum use of power produced -Results in less wear and tear -Produces no noise -Eliminates the need for lubricationAdditionally, the enclosed design associated with particular synchronous types allows magnetic couplings to be manufactured as dust-proof, fluid-proof and rust-proof. The devices are corrosion resistant and engineered to handle extreme operating environments. Another benefit is a magnetic breakaway feature that establishes compatibility for use in areas with potential impact hazards. In addition, devices using magnetic couplings are more cost-effective than mechanical couplings when located in areas with limited access. Magnetic couplings are a popular choice for testing purposes and temporary installation.Magnetic couplings are highly efficient and effective for numerous above-ground applications including: -Robotics -Chemical engineering -Medical instruments -Machine installation -Food processing -Rotary machines Currently, magnetic couplings are prized for their effectiveness when submerged in water. Motors encased in a non-magnetic barrier within liquid pumps and propeller systems allow the magnetic force to operate the propeller or parts of the pump in contact with liquid. Water shaft failure caused by the invasion of water in a motor housing is avoided by spinning a set of magnets in a sealed container.Underwater applications include: -Diver propulsion vehicles -Aquarium pumps -Remotely operated underwater vehicles As the technology improves, magnetic couplings become more prevalent as replacements for variable speed drives in pumps and fan motors. An example of significant industrial use is motors within large wind turbines.The number, size and type of magnets used in a coupling system as well as the corresponding torque produced are significant specifications. Other specifications include: -The presence of a barrier between the magnetic pairs, qualifying the apparatus for submersion in water -The magnetic polarization -The number of moving parts torque is transferred magnetically The magnets used in magnetic couplings compose of rare earth materials such as neodymium iron boron or samarium cobalt. Barriers that exist between the magnetic pairs are made of non-magnetic materials. Examples of materials that are not attracted by magnets are stainless steel, titanium, plastic, glass and fiberglass. The remainder of the components attached to either side of the magnetic couplings is identical to those used in any system with traditional mechanical couplings.The correct magnetic coupling must meet the required level of torque specified for the intended operation. In the past, the strength of the magnets was a limiting factor. However, the discovery and increased availability of special rare earth magnets is rapidly growing capabilities of magnetic couplings. A second consideration is the necessity of the couplings to be partially or entirely submerged in water or other forms of liquid. Magnetic coupling manufacturers provide customization services for unique and concentrated needs.
Magnetic couplings are non-contact couplings that use a magnetic field to transfer torque, force or movement from one rotating member to another. The transfer takes place through a non-magnetic containment barrier without any physical connection. The couplings are opposing pairs of discs or rotors embedded with magnets.